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Quality•Control In Novaline
Shir ley .Hu
Nov-26-2011
Practice of IQC & Cutting Pieces
Practice of PQC and Function Quality Contro l
Practice of FQC and AQL In spection
Requ irement
1 . Learn how to In spect
fabr ic and how to fin ish the in spection report.
2 . how to Check the Cutting Pieces.
1 . Learn to check the size and the sewing .
2 . Learn to operate the Water Presstion Machine
3 . How to do washing test.
1 . Learn how to d o FQC .
2 . Learn how to do AQL
in spection
3 . Learn how to check Zip .
Agenda and Target
Incoming Quality Contro l
Quality Contro l in Process
Question Time
Content
~
15 : 15 15 :45
~
15 :45 16 : 15
Under stand how to do IQC
Key Po ints in PQC
~
16 :30 17 :30
Target
~
13 :30 14 :00
~
14 :00 15 :00
~
17 :40 18 :00
Time
Incoming Quality Control
• Fabric:
– sampling standard: AQL 2.5(Average II) – Appearance Inspection Standard :
• Defect Standard: four point system
• Color Standard:AATCC 4.0+
• Others:Width, Length, hand-feel,
– Function Test: Water-Proof Test, Taping test, and Washing test
• Accessory
– Sampling:
• Appearance test:AQL Average I
• Function Test:AQL S- 1
IQC —Fabric
• Sampling: AQL =2.5% (Average II)
AQL =2.5% (Average II)
Samplin
g
Roll NO.
Accept
Reject
5
20
32
50
1 50
51 150
151 280
281 500
0
1
1
2
2
3
3
4
~
~
~
~
IQC —Fabric
• Defect Inspection :
– Four Point System:
It is the basic grading rule that a maximum of four
penalty point can be assessed for single defect in any direction within one Yard.
Note: No single yard or single defect can be scored more than 4 points
– Criteria:
Penalty Point
Defects Size
1 po int
2 po ints
3 po ints
4 po ints
≤3 inch (≤ 7 .62cm)
≤6 inch (≤15 .24cm)
≤9 inch (≤22 .86cm)
>9 inch (>22 .86cm)
– Defect Type
• Severe Defect:
– are assessed for 4 points for each yard when it occurs. Example, regardless of size, a hole woul be assessed for four points. A hole consist of t or more than two broken
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