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FROM SPEC TO PROTECT WHITE PAPER
FINDING A BETTER LINING FOR
FREE WATER KNOCKOUT VESSELS
Flake-Reinforced Novolac Coating Extends Lining Lives
by Ted Moore, Oil Gas Project Development Manager, Sherwin-Williams Protective Marine (Retired) and Travis Crotwell,
Business Development Manager – Upstream Oil Gas, Sherwin-Williams Protective Marine
Inside free water knockout vessels (FWKOs) used in
the upstream oil gas market, high pressures and
temperatures separate oil, gas and water from fluids
extracted from the earth. These stresses present
challenges to the coatings used to line such vessels.
The coatings may crack and peel under the burdens
of elevated pressure and heat. Add to that corrosive
attacks from some of the most aggressive materials
to come out of the ground, and it might seem like no
coating can stand a chance at remaining adhered inside
an FWKO over the long term.
Figure 1. To test the performance of Nova-Plate® 360, three F WKOs
were lined with the flake-reinforced coating.
That may be what a major multinational oil company
originally thought when it ran into troubles with LINING TROUBLES
the linings used to protect the interiors of multiple
FWKOs in use at its upstream production facilities. The Linings inside FWKOs are subject to some of the most
novolac-based tank linings were failing prematurely aggressive conditions in the upstream market. Exposure to
– with significant cracking, blistering and peeling hot extracted fluids, continuous operation at temperatures
evident during regular cleanings. The deterioration was of 120°F (
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