制造质量培训课件 .pptx

Built-In Quality制造质量;;;Definitions 定义;;PP100; NCSI By Makers - 2002 2002 ???? NCSI ;Voice of Customer 客户意见;Voice of Customer客户意见;;What is Built-In Quality? 什么是制造质量？;;;;Quality Through Teamwork – Know Your Customer!;Living up to the Motto. . . 符合口号. . . - What Is a Defect? 什么是缺陷？ Group Discussion 小组讨论 ;A defect is a product that does not meet the established quality standard. 缺陷是不合已定标准的产品。;Why are defects undesirable? 为什么缺陷不受欢迎？; QUALITY IS EVERYONE’S RESPONSIBILITY质量是每个人的职责;WHO IS RESPONSIBLE FOR QUALITY? 谁对质量负责？;ME!!! 我！;Health andSafety Priority;Reflect voice of the customer 反映顾客的心声;Not tighter than those applied at the previous process 不要比前道工序的更严格;Use master parts and boundary samples as required to make visual 标准件与边界样件需要目视化;Create a “Standards-Based” Culture创造一个以标准为基点的文化氛围;;What is a process?什么是工序？;;Validate the manufacturing process prior to Start of Production! 在生产启动前认证制造工艺！;Error Proofing Hierarchy 防错层次;;A;;;Product Design Example (Before);;Left Hand Locator Tab;Simple Everyday Examples;Error Proofing Exercise;;In-Process Control & Verification – (3) Elements 工序控制与认证;1) Standardized Work 标准化工作;2) Focus on Operation 集中精力生产;3) Error Proofing Prevention & Operator Aids 防错预防与操作者支持;4) Regular Checks of Systems & Processes 定时检查系统与工艺;Self-Checks 自检;2) Error Proofing Detection 检测防错;3) In-Process Verification 工序认证;3a) Focus on Critical items 集中注意重大问题;4) Defect Escalation 缺陷逐层汇报;1) Use Andon (taught more later) 使用暗灯;2) Follow Containment Process 遵循包容程序;How Does our Quality Motto relate to Containment?;How Does our Quality Motto relate to Containment?;Andon Discussion – Hoods ;Background: In this case, the decision is is shut down the line for (6) hours and wait for parts or run the line and make a containment plan. Since the decoupler between Body and Paint is almost empty, this means all Body, Paint and GA will all eventually shut down. ;Situation: At the Cockpit Load station in GA it is discovered that there is a pro