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How to Optimize Cooling
⚫ Decision whether to optimize cooling depends on
Objectives
What can be changed
What can be Changed?
⚫ Water line layout
If there is enough room in the tool to move lines
If lines should be split
If tool is not built yet
⚫ Coolant temperatures
For all circuits, if they are not individually controlled
In individual circuits, if more than emperature
controller is available
What can be Changed?
⚫ Cooling time
Rule of thumb is to minimize cooling time
Shorter cooling times will, however, make temperature
distributions worse
⚫ Flow rates
Once cool fully turbulent, reasing the flow rate
is generally a waste of energy
Review Results Compared to
Objectives
⚫ Generally best to optimize temperature distribution
with a fixed cycle time
⚫ The lower the temperature variation, th ter
Across the and core
Between the and core
⚫ Results to review lude
Temperature (top), part
Temperature (bottom), part (mid ne only)
Temperature difference, part (mid ne only)
Temperature profile, part
Optimize Cooling Time
⚫ Cooling time can be optimized when
An acceptable temperature distribution is established
The average mold surface temperature is at or below
the target mold temperature
Cooling time is optimized by running an automatic
ysis
Exercise
⚫ Review results from Cooling ysis Strategies unit
on dustpan and determine possible changes to
minimize temperature differenc ween and
core
⚫ Possible changes lude
Water line layout
• Adding circuits/branches
• Changing position
Changin
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